Specifications sportsman 500 body style gen iv gross vehicle weight 1200 lbs. View online or download polaris 2000 sportsman 500 service manual. My scrambler 500 4x4 has had small transmission leak. Polaris sportsman atv, ranger utv, rzr side x side parts. Magnum 4x4 oil tank vent fitting restricted all 1995 models transmission. Instant download of the factory repair manual for 19992000 polaris atvs. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership.
Fully bookmarked and searchable digital download of the above listed service manual. Orv lube specification chart team tip chapter summary chapter 1. We carry 1939 parts for your 2000 polaris sportsman 500 4x4 utility atv parts. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. Download polaris scrambler repair manual 50 90 400 500 850.
Scrambler 500 4x4 offroad vehicle pdf manual download. Polaris designed it to be particularly suited to trail riding, atv hunting, and other heavyduty applications. Polaris scrambler 500 4x4 owners manual page 85 of 129. This 2000 sportsman 500 4x4 has only 450yes 450 miles on it. I decided to pull the bike out today to start getting it ready for my trip up north next week. I recently bought a 2000 polaris sportsman 500 4x4 with cvt. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. The current sportsman is available in 400, 500, 800, and 850. Most easy miles tooplowing and spinning kids around easy terrain. Get the suggested tradein value and retail price for your 2000 polaris sportsman 500 4x4 motorcycles with kelley blue book. Starting with the polaris sportsman available in multiple engine sizes and accessory options its easy to find the right atv. Passengers, if permitted, must be at least 12 years old. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected.
With many of the same features offered on the the polaris sportsman 500, the sportsman 335 is a. I have a 2000 polaris sportsman 500 that is overheating. What is the likely problem that the temperature light comes on and the cooling system boils over. In fact, it was one of the companys first and bestselling utility quads. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 19982000 polaris sport 400 also are the clutches the same. In the video were working with a 2011 polaris sportsman 850 xp, but you may have. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. I always make sure the bike is at a complete stop, i press the foot brake on, and i shift the lever in. Transmission shift type gear reduction low gear reduction reverse gear reduction high. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike.
I just made an 80 mile round trip to pick up fluids. Table of contents sportsman500a00ch50aaabaeafahakandsportsman500rsea00ch50acaj. Automotive replacement manual transmission drive shaft seals. Page 1 pantone 426c sportsman 500 ho owners manual for maintenance and safety read this manual carefully. If you are serious about work or play polaris has you covered. Research 2000 polaris sportsman 500 prices and values at nadaguides. I was almost positive it was gear oil so i used amsoil severe gear 75w90. Research 2000 polaris sportsman 335 standard equipment and specifications at nadaguides. Find and download the owners manual for your vehicle by selecting its year and model.
All riders should always wear helmets, eye protection, and protective clothing. Oil specifications for a polaris sportsman 500cc it still runs. Polaris sportsman 500 ho owners manual pdf download. Enthusiasts sometimes overlook atv transmission and differential maintenance.
The fan on the radiator does not come on, but there is a circuit breaker and a fan switch in the cooling system. Download polaris sportsman repair manual 450 500 550. Hello i recently changed the transmision fluid in my 04 sportsman 500. What type of transmission fluid do you put into a polaris. This allows the user to shift easily from high to low and reverse. Take it for what its worth, but when i had anyone with a polaris wanting service at our dealership. Learn how to change the transmission fluid, and the front and gear differential fluids, on your. Driver must be at least 16 years old with a valid drivers license to operate. Pdf has no restrictions on printing or savingburning to disc. Sportsman 500 a00ch50aa and sportsman 500 a00ch50ab and sportsman 500 a00ch50ae and sportsman. Transmission and differential fluid with this 5cc hand pump 1 4. Most car manufactures also recommend atf in manual transmissions for fuel economy reasons. I have a 2000 polaris sportsman 500 that is overheating when it gets warm. Polaris makes some of the most capable offroad atvs and utvs on the market today.
Polaris industries allterrain vehicles owners manual. No, go to the dealer and buy what the owners manual says is the proper fluid. It has been opperating just fine but was wondering if i should change it our would it just. Find oil, fuel treatment, air and oil filters, lubricants and antifreeze. Shop maintenance products and service manuals for your polaris sportsman atv. My problem is sometimes when i shift into gear it grinds as im shifting. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear.
When i started it up i noticed the infamous polaris sportsman ticking that c. Transmission shift type gear reduction low gear reduction reverse. Gallons gearcase oil 32 ounces engine oil capacity 2 quarts. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gearcase. If not i would hate to see your next post as a polaris hater because your transmission grenaded. Polaris atv service manual repair 19992000 emanualonline. How to drain and replace hub oil on a polaris sportsman 4x4 atv duration.
Polaris variable transmission, which eliminates shifting. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. In 1985 polaris created one of the first american four wheeled atvs with the introduction of the trailboss. The manual says to use polaris synthetic gear case oil. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. V 1997 w 1998 x 1999 y 2000 1997 to current model numbers the model year is also. Since the first atv rolled off the assembly line, polaris has remained one of the top selling brands. In 2010, as in other years, polaris recommended specific oil maintenance and specifications for all sportsman 500 trims.
The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Dont guess ill miss that hour and a half of my life too bad. Find great deals on ebay for polaris sportsman 500 transmission and 2000 polaris sportsman 500 transmission. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes. Polaris agl synthetic gearcase lube is recommended as the transmission oil. You must read the service manual and be familiar with the service procedures before starting the work. How to change the transmission fluid on a polaris sportsman atv how to change polaris atv transmission fluid diffeial partzilla com you click image for larger version name scram hole1 jpg views 4418 size 38 0 2008 polaris sportsman 500 ho oil change. Polaris scrambler 500 4x4 owners manual pdf download.
Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 july 6, 2017 webmaster polaris atv repair manual 11 downloadable polaris sportsman allterrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. Polaris sportsman maintenance products official polaris. The best and sure way to do it is drain it and measure out 5. Using a properly formulated transmission fluid or differential fluid for your polaris trail boss 325 can protect your atv from costly problems down the road.
Has clickable chapters and is searchable so you can easily find what youre looking for. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how. This information should remain with your owners manual at all times. Select a 2000 polaris sportsman 500 4x4 trade in value. Oil specifications for a polaris sportsman 500cc it. Engine oil transmission oil gear oil polaris riders. Always check and change the transmission oil at the intervals outlined in the. Amsoil synthetic atv transmission and differential fluid offers excellent protection for your. How to change the transmission fluid on a polaris sportsman atv. Operation is prohibited for those under 16 years of age. Polaris has been manufacturing the sportsman atv for decades.
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